RDS Rotary Through-feed Shot Peening Systems
Technology:
Wheelblast
Application:
Shot Peening
Industry:
Foundry/ Forge
Process:
In-line
Key Benefits
Lower production costs due to automatic operation, high output and uniform quality
High specific blast performance: parts are always shot peened in the hot spot of the blast stream where the effect is best
High energy efficiency, high economy: blast wheels fully exploit the energy applied and transform it to blast effect
The well proven separation system always maintains the shot operating mixture within the desired nominal size
Features
- Continuous throughfeed operation is simple, safe and ideally suited for fully automatic production
- No intermediate stocking of workpieces, parts tracking is possible
- Flexible loading / unloading concepts ideally meet user requirements
- Automatic systems with high performance and manufacturing consistency reduce production costs
- Adjustable dwell times and throughput speeds ensure process-safe, defined peening in uniform quality
Applications
- Suspension springs (automotive industry)
Process-Safe Shot Peening
Almen Testing: Reliability is Guaranteed
In the shot peening process, reliability is crucial. Each part will undergo a defined treatment. The blasting intensity can be controlled by determining the Almen value and coverage. Due to the fact that all parameters (throughput speed, blasting time, discharge speed, shot size and distribution) in RDS Shot Peening Systems are defined exactly, it is possible to adjust and examine the Almen intensity and coverage.
Reliability and Long Life Cycle
Wheelabrator RDS shot peening machines have a compact design and require only minimal space. They can be easily integrated into existing production lines. Once integrated into automatic procedures the installation only requires periodical inspection, and operating expenses can be reduced. The components within the blasting zone (housing, blast wheels) are made of high wear resistant material or protected against the abrasive effect of steel shot to extend operating life and reduce costs.
Simple but efficient sealing elements prevent stray abrasive. Specific design measures and close tolerances enable easy replacement of wear parts.
Maintenance operations can be executed conveniently and quickly thanks to integrated platforms and optimum accessibility via large maintenance doors.
Our Global Blast Wheel Portfolio - Atlas | EZX | Titan
Blast wheels determine the performance of your shot blast machine like no other component. Your shot blast machine’s performance depends on the quality of its blast wheel. Our global portfolio delivers cutting-edge technology tailored to your needs.
All our wheels share the same Wheelabrator DNA:
• Superior blasting performance
• Unmatched durability
• Designed for easy maintenance
• Optimized for efficiency and cost savings
• Continuously improved wear parts for extended life
Our experts will advise you on the best wheel for your needs.
Technical Specifications
Type |
RDS-2 |
RDS-4 |
Exterior diameter of workpieces (mm) | 80-250 | 80-250 |
Workpiece length max. (mm) | 600 | 600 |
Number of blast wheels | 2 | 4 |
Power per blast wheel (kW) | 45 | 45 |
Blast wheel speed max. (rpm) | 2600 | 2600 |
Original OEM parts
We provide high quality, long lasting replacement parts. As the largest distributor of replacement parts in the industry we can deliver globally in the shortest timescales to prevent you having to have a large inventory stock on site or breaks in production.
Contact us directly +44 161 928 6388 or click the link to get to our contact form.