Module8
Satellite Turntable Machine ST

Module8 Satellite Turntable Shot Blast Machine ST

技术:

喷砂

应用:

清理, 去腐蚀, 美化精整, 去毛刺, 修边, 内部清理, 除漆, 喷漆、压焊和电镀前表面处理, 除锈及去氧化皮, 抛丸强化, 表面粗糙度

行业:

轻型/中型

工序:

嵌入式

优点

Maximum ability to adapt

Highest quality, short leadtimes

Low wear, ease of maintenance

Highest operational safety and highest production reliability

特点

  • Various arrangement of the satellite turntables is possible
  • Ergonomic working height for easy loading and unloading
  • Easy loading by hand, hall crane or automatic workpiece handling system
  • Easy adaptation of the satellites to customer’s workpiece fixings
  • Separate programming of each satellite (option)
  • Energy supply of the satellites by current or compressed air (option)
  • Single indexing resp. batch operation in the same machine
  • Rotation or angle exact positioning of the workpieces allows the treatment of complex geometries
  • Integration of 1 to 5-axis nozzle manipulators and/or 6-axis industrial robots as well as blast lances
  • Automatic workpiece masking is possible 
  • Blow-off cleaning of the workpieces parallel to the blasting process

应用

  • Cleaning
  • Corrosion removal
  • Cosmetic Finishing
  • Deburring
  • Deflashing
  • Internal Cleaning
  • Paint Stripping
  • Preparation for Painting, Bonding and Plating
  • Rust and Heat Scale Removal
  • Shot Peening
  • Surface Texturing

Module8 - The Next Generation

Positive customer reactions worldwide have shown that Module8 airblast machines are exceeding expectations in operation.

Further development of the products has led to the next evolutionary step, to meet the customer’s most important request of further cost reduction. The basic principle of the modular structure has proven its advantages in practice and remains unchanged.

Machine Design

The various designs of the satellite turntable machines meet all customer requirements regarding loading and unloading.

ST 1: fixed satellite turntable
ST 2: one-sided roll-in satellite turntable
ST 3: two-sided roll-in satellite turntables
ST 4: fixed satellite turntable, indexing about 180°
ST 5: one-sided swing-in satellite turntable
ST 6: two-sided swing-in satellite turntable

The Advantages At A Glance

  • Future-proof investment by modular structure
  • No civil works by construction at ground level Highest quality and exemplary reliability by permanent improvement of all components
  • Permanent upgrade possibilities 
  • Optimum wear conditions by intelligent construction and high quality materials
  • Short production downtimes by highest ease of maintenance
  • Unproblematic maintenance by walk-in blast chamber
  • Dust-free filter change by integrated dust filter arrangement 
  • Fatigue-proof loading by ergonomic configuration
  • Various turntable arrangement: fixed, roll-in, swing-in
  • Low noise emissions (limit values of the government safety organisation)
  • Significantly shortened process time by additional satellite turntable (option)
  • Up to 20 satellites per turntable 
  • Easy adaptation to specific workpiece fixings
  • Separate programming of each satellite (option)
  • Energy supply of the satellites possible
  • Unproblematic integration of the machine into automatic production processes
  • Highest cycle times (acc. to Automotive Standards)
  • Highest treatment quality (acc. to Aircraft Standards)

Typical Workpieces

Rotation Symmetric

  • Various shafts
  • Gear wheels, crown wheels, pinions
  • Drills, millers
  • Pans, pots
  • Brake disks
  • Clutch disks

 

Non Rotation Symmetric

  • Valves
  • Gear boxes
  • Motor blocks
  • Pump casings
  • Engine blades
  • Gas turbine blades
  • Silicon plates
  • Implants

Module8 Animation

Watch 3D Animation here

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