Module8
Turntable Machine TT
Module8 Turntable Shot Blast Machine TT
Technology: Airblast
Application: Cleaning, Corrosion Removal, Cosmetic Finishing, Deburring, Deflashing, Internal Cleaning, Paint Stripping, Preparation for Painting, Bonding and Plating, Rust and Heat Scale Removal, Shot Peening, Surface Texturing
Industry: Medium/Heavy
Process: Batch
Key Benefits
- Maximum ability to adapt
- Highest quality, short leadtimes
- Low wear, ease of maintenance
- Highest operational safety and production reliability
Features
- Various arrangement of the turntables is possible
- Ergonomic working height for easy loading and unloading
- Roll-in turntables allow the loading by hall crane
- Media collection device underneath the outfeed tracks increases the operator’s safety
- Treatment of big parts
- Bigger diameters and weights on request
- Easy adaptation of the satellites to customer’s workpiece fixings
- Rotation or angle exact positioning of the workpiece allows the treatment of complex geometries
- Integration of 1 to 5-axis nozzle manipulators and/or 6-axis industrial robots
- Inside blasting processes by integration of blast lances
Applications
- Cleaning
- Corrosion removal
- Cosmetic Finishing
- Deburring
- Deflashing
- Internal Cleaning
- Paint Stripping
- Preparation for Painting, Bonding and Plating
- Rust and Heat Scale Removal
- Shot Peening
- Surface Texturing
Module8 – the Next Generation
Positive customer reactions worldwide have shown that Module8 airblast machines are exceeding expectations in operation. Further development of the products has led to the next evolutionary step, to meet the customer’s most important request of further cost reduction. The basic principle of the modular structure has proven its advantages in practice and remains unchanged.
High flexibility and increased production combined with high quality results and reduced maintenance costs are still the underlying features of the Module8 machine concept.
Machine Designs
The various designs of the turntable machines meet all customer requirements regarding loading and unloading.
TT 1: fixed turntable
TT 2: one-sided roll-in turntable
TT 3: two-sided roll-in turntables
TT 4: fixed turntable, indexing about 180°
TT 5: one-sided swing-in turntable
TT 6: two-sided swing-in turntable
The Advantages At A Glance
- Future-proof investment by modular structure
- No civil works by construction at ground level
- Highest quality and exemplary reliability by permanent improvement of all components
- Permanent upgrade possibilities
- Unproblematic adaptation to changes of technical requirements
- Optimum wear conditions by intelligent construction and high quality materials
- Precise operability by ergonomic configuration
- Short production downtimes by highest ease of maintenance
- Unproblematic maintenance by walk-in blast chamber
- Dust-free filter change by integrated dust filter arrangement
- Various turntable arrangement: fixed, roll-in, swing-in
- Fatigue-proof loading by ergonomic configuration
- Low noise emissions (below limit values of the government safety organisation)
- Significantly shortened process time by additional turntable (option)
- Easy adaptation to specific workpiece fixings
- Highest cycle times (acc. to Automotive Standards)
- Highest treatment quality (acc. to Aircraft Standards)
Typical Workpieces
Rotation Symmetric
- Shafts (engine, gear etc.)
- Pipes, rolls
- Engine casings, covers and linings
- Disks and transfer components
- Big gear wheels, pinions
Non Rotation Symmetric
- Moulds
- Aircraft/landing gear components
- Castings
- Hydraulic valves
- Welding constructions
- Engine blades
- Gas turbine blades
- Gear boxes
- Big motor connecting rods