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Module8
Turntable Machine TT

Module8 Turntable Shot Blast Machine TT

Technologie:

Druckluft-Strahlanlagen

Anwendungen:

Reinigungsstrahlen, Entrosten, Kosmetisches Finish, Abgraten, Entgraten, Strahlen des Innenbereichs, Entlacken, Vorbereitung zum Lackieren, Verkleben und Plattieren, Rost- und Zunderentfernung, Shot Peening, Oberflächenstrukturierung

Industrie:

Schmieden

Prozess:

Charge

Hauptvorteile

Maximum ability to adapt

Highest quality, short leadtimes

Low wear, ease of maintenance

Highest operational safety and production reliability

Features

  • Various arrangement of the turntables is possible
  • Ergonomic working height for easy loading and unloading
  • Roll-in turntables allow the loading by hall crane
  • Media collection device underneath the outfeed tracks increases the  operator’s safety
  • Treatment of big parts
  • Bigger diameters and weights on request
  • Easy adaptation of the satellites to customer’s workpiece fixings
  • Rotation or angle exact positioning of the workpiece allows the treatment of complex geometries
  • Integration of 1 to 5-axis nozzle manipulators and/or 6-axis industrial robots
  • Inside blasting processes by integration of blast lances

Applications

  • Cleaning
  • Corrosion removal
  • Cosmetic Finishing
  • Deburring
  • Deflashing
  • Internal Cleaning
  • Paint Stripping
  • Preparation for Painting, Bonding and Plating
  • Rust and Heat Scale Removal
  • Shot Peening
  • Surface Texturing

Module8 – the Next Generation

Positive customer reactions worldwide have shown that Module8 airblast machines are exceeding expectations in operation. Further development of the products has led to the next evolutionary step, to meet the customer’s most important request of further cost reduction. The basic principle of the modular structure has proven its advantages in practice and remains unchanged.

High flexibility and increased production combined with high quality results and reduced maintenance costs are still the underlying features of the Module8 machine concept.

Machine Designs

The various designs of the turntable machines meet all customer requirements regarding loading and unloading.

TT 1: fixed turntable
TT 2: one-sided roll-in turntable
TT 3: two-sided roll-in turntables
TT 4: fixed turntable, indexing about 180°
TT 5: one-sided swing-in turntable
TT 6: two-sided swing-in turntable

 

 

The Advantages At A Glance

  • Future-proof investment by modular structure
  • No civil works by construction at ground level
  • Highest quality and exemplary reliability by permanent improvement of all components
  • Permanent upgrade possibilities
  • Unproblematic adaptation to changes of technical requirements
  • Optimum wear conditions by intelligent construction and high quality materials
  • Precise operability by ergonomic configuration
  • Short production downtimes by highest ease of maintenance
  • Unproblematic maintenance by walk-in blast chamber
  • Dust-free filter change by integrated dust filter arrangement
  • Various turntable arrangement: fixed, roll-in, swing-in
  • Fatigue-proof loading by ergonomic configuration
  • Low noise emissions (below limit values of the government safety organisation)
  • Significantly shortened process time by additional turntable (option)
  • Easy adaptation to specific workpiece fixings
  • Highest cycle times (acc. to Automotive Standards)
  • Highest treatment quality (acc. to Aircraft Standards)
 

Typical Workpieces

Rotation Symmetric

  • Shafts (engine, gear etc.)
  • Pipes, rolls
  • Engine casings, covers and linings
  • Disks and transfer components
  • Big gear wheels, pinions

 

 

Non Rotation Symmetric

  • Moulds
  • Aircraft/landing gear components
  • Castings
  • Hydraulic valves
  • Welding constructions
  • Engine blades
  • Gas turbine blades
  • Gear boxes
  • Big motor connecting rods

Module8 Animation

Watch 3D Animation here